5-Axis Vertical Machining Center V5-700B
Nānā nui
V5-700 B elima-axis machining center apono i ka C-shaped paʻa, a ua lako me ka uila spindle, pololei-drive CNC turntable a me ka mīkini paahana e like me ka maʻamau, e hiki ke ike kiʻekiʻe-wikiwiki a me ka kiʻekiʻe-precision machining o paʻakikī. Hoʻohana nui ʻia ia i ka hana maʻalahi a me ka maikaʻi o nā kaʻa kaʻa kaʻa hou, nā pahu pahu, nā mīkini, nā mold, nā mea lapaʻau robotic a me nā huahana ʻē aʻe.
ʻO ka wehewehe ʻana i nā hana a me nā hiʻohiʻona
1. ʻO ka hoʻolālā holoʻokoʻa o ka mīkini mīkini
Hoʻohana ka V5-700B ʻelima axis machining center i kahi ʻano C-like paʻa, paʻa ke kolamu ma luna o ka moena, neʻe ka pā paheʻe ma ka ʻaoʻao o ke kolamu (X kuhikuhi), neʻe ka noho paheʻe me ka longitudinally ma ka pā slide (Y direction. ), a neʻe pololei ke poʻo ma ka noho paheʻe ( kuhikuhi Z). Hoʻohana ka papa hana i ka hoʻomohala ʻana i ka hoʻokele ponoʻī hoʻokahi lima lima, a ua hōʻea kāna mau hōʻailona hana i ka pae kiʻekiʻe o ka honua.
2. Pūnaehana hānai
X, Y, Z-axis linear alakaʻi kaʻaahi a me ka poepoe wili haʻahaʻa haʻahaʻa a me ka ikaika friction, kiʻekiʻe sensitivity, haʻahaʻa haʻalulu i kiʻekiʻe māmā holo,ʻaʻohe kolo i ka haʻahaʻa māmā holo, kiʻekiʻe kūlana pololei, a me ka maikaʻi servo kaʻa hana.
X, Y, Z-axis servo motors ua pili pono me ka ki'eki'e ki'eki'e-polo wili wiliwili, e ho'emi ana i nā loulou waena, 'ike i ka hā'awi 'ole 'ole, ka 'ai ma'alahi, ka ho'onohonoho pololei, a me ka pololei o ka ho'ouna 'ana.
Loaʻa i ka Z-axis servo motor kahi hana brake. I ka hopena o ka mana, hiki i ka ʻoki ke hoʻopaʻa paʻa i ka pahu kaʻa i hiki ʻole iā ia ke hoʻololi, ʻo ia ke kuleana o ka pale palekana.
3. Milo uila
Hoʻohana ka spindle uila i ka spindle uila hana kiʻekiʻe i kūkulu ʻia (invention patent: 2020. Loaʻa iā ia nā pōmaikaʻi o ka wikiwiki kiʻekiʻe, kiʻekiʻe kiʻekiʻe, a me ka pane hoʻoikaika kiʻekiʻe, a hiki ke hoʻomaopopo i ka hoʻoponopono wikiwiki stepless. Hiki i ka encoder kiʻekiʻe kiʻekiʻe ke hoʻomaopopo i ke kū pololei a me ka paʻi paʻa.
4. Mea paahana
Hoʻohana ka makasina disc tool BT40 manipulator tool magazine, hiki ke hoʻokomo i nā mea hana 24.
5. Papa hoʻohuli
Ua hoʻolako ʻia ka mea hoʻololi ponoʻī i hoʻomohala ʻia i ka cradle cradle turntable (invention patents 202010409192.7, 202010408203.X, 2022109170252) me kahi encoder kiʻekiʻe kiʻekiʻe a hoʻomaʻamaʻa ʻia e kahi mea hoʻomaʻamaʻa wai i ka mahana mau. Loaʻa iā ia nā pōmaikaʻi o ka rigidity kiʻekiʻe, ka pololei kiʻekiʻe, a me ka pane hoʻoikaika kiʻekiʻe. Hoʻohana ka papa hana i 8 14mm radial T-slots, me ka nui o ka hoʻouka ʻana o 500kg (horizontal) a me 300kg (vertical)
Mana helu ʻia (kW) | ʻO ka torque helu ʻia (Nm) | Ka wikiwiki i helu ʻia (rpm) | ʻO ka torque kiʻekiʻe loa (Nm) | Heluhelu ʻia i kēia manawa (A) | |
B axis | 13.3 | 2540 | 50 | 4000 | 46.9 |
C axis | 3.7 | 700 | 50 | 1400 | 14 |
6. Pūnaehana manaʻo puka puka piha
ʻO nā koʻi laina X, Y, a me Z ua hoʻolako ʻia me HEIDENHAIN LC4 series grating scales; Hoʻolako ʻia nā papa ʻaina B a me C me HEIDENHAIN RCN2000 series angle angle encoders e ʻike i ka pane piha-pani-loop o nā koʻi hānai 5, e hōʻoiaʻiʻo ana he kiʻekiʻe kiʻekiʻe a me ka pololei kiʻekiʻe o ka mīkini. paʻa pololei.
Hoʻolako ʻia me kahi mea hoʻoheheʻe wai no ka hoʻoluʻu wela mau e hōʻoia i ka hana maikaʻi o ka spindle uila a me ka turntable holo pololei a hiki ke holo pono no ka manawa lōʻihi.
Hoʻopili ʻia ka ʻōnaehana pneumatic e nā ʻāpana pneumatic e ʻike i nā hana o ka hoʻomaʻemaʻe ʻana a me ka puhi ʻana i ka lua taper o ke kumu nui, ka pale ʻana i ka ea sealing o ke kumu kumu nui, a me ka hoʻohuli ʻana i ka mīkini mea hana a me ka mea paʻa.
8. Pūnaehana lubrication kikowaena
ʻO ka pahu paheʻe o ke alakaʻi alakaʻi a me ka nut o ka pōleʻa pōleʻa e hoʻohana i kahi mea lubricating kikowaena me ka momona lahilahi, e hāʻawi ai i ka lubrication maʻamau a me ka nui e hōʻoia i ka pololei a me ka paʻa o ka wili pōpō a me ke ala alakaʻi.
9. Pūnaehana lubrication aila-ea
Ua hoʻolako ʻia ka ʻili uila me kahi mea hoʻoluliluli aila-ea i lawe ʻia mai e hoʻomaʻamaʻa piha a hoʻoluʻu i ka spindle. Hoʻolako ʻia ka mea ʻike e hāʻawi i kahi alarm no ka lubrication maʻamau, e hōʻoia pono ana e hiki i ka spindle ke hana paʻa i ka wikiwiki kiʻekiʻe no ka manawa lōʻihi.
10. Pūnaehana ana mea hana
Hoʻolako ʻia ka mīkini me ka HEIDENHAIN TS460 touch probe a me ka hōʻailona hōʻailona uila, hiki ke hoʻokomo ʻia ma ka spindle ma o ka manual a i ʻole ka ʻōnaehana hoʻololi mea hana e hoʻomaopopo ai i nā hana o ka alignment workpiece, ke ana ʻana o ka mea hana a me ka hoʻonohonoho ʻana i ka hoʻonohonoho ʻana, a ʻo ke ana ʻana ʻo ≤ 1um (ka wikiwiki hoʻokolohua 1 m / min), ʻo ka mahana hana he 10 ° C a 40 ° C. Hoʻomaka ʻia ka ʻimi hoʻopā HEIDENHAIN e kahi hoʻololi optical. Hoʻohana ka stylus i ʻekolu mau kiko e hōʻoia i ke kūlana kūlana kūʻokoʻa kūpono. ʻAʻole ʻaʻahu ʻia i ka wā e hoʻohana ai, hiki ke hoʻihoʻi mau ʻia a paʻa no ka manawa lōʻihi.
11. Pūnaehana ana mea paahana
Hoʻolako ʻia ka mīkini me ka Renishaw NC4 laser tool set tool, ʻo ka hoʻihoʻi hou ʻana he ± 0.1um, a ʻo ka mahana hana ʻo 5 ° C a 50 ° C.
12. Elima-axis precision calibration
Hoʻolako ʻia ka mīkini mea hana me nā pōlele KKH calibration mai HEIDENHAIN, me nā probes series TS, e hoʻokō i ka calibration pololei o ka axis rotation mea hana mīkini, e hoʻemi i nā hewa i ka wā o ka neʻe ʻana o ka mīkini, a loaʻa i ka pololei kiʻekiʻe a me ka hoʻihoʻi kiʻekiʻe.
(1) Hāʻawi mana: 380V±10% 50HZ±1HZ ʻekolu ʻāpana AC
(2) ʻO ka mahana wela: 5°C-40°C
(3) ʻO ka wela kūpono: 22°C-24°C
(4) Haʻahaʻa pili: 40-75%
(5) Pumi puna wai: ≥6 bar
(6) Puke kinoea kahe kahe: 500 L / min
15. Hoʻokomo hana o ka ʻōnaehana CNC
HEIDENHAIN TNC640 CNC pūnaewele
(1) Ka helu o nā koʻi: a hiki i 24 mau puka lou
(2) Pākuʻi pale mana me ka hana multi-touch
(3) Hoʻokomo papahana: Klartext kamaʻilio a me G code (ISO).
(4) FK hoʻolālā ʻokoʻa manuahi: hoʻohana i ka ʻōlelo hoʻolālā kamaʻilio Klartext e hoʻokō i ka papahana contour manuahi FK me ke kākoʻo kiʻi.
(5) Ka nui o ka wili palaoa a me ka wili ana
(6) Uku mea hana: uku radius mea hana a me ka uku o ka mea hana. pōʻaiapili ʻimi
(7) ʻOki ʻikepili: ʻO ka helu ʻana i ka wikiwiki o ka spindle, ka wikiwiki o ka ʻoki ʻana, ka hānai i kēlā me kēia lau a me ka hānai i kēlā me kēia pōʻai.
(8) ʻO ka wikiwiki kaʻina hana contour mau: pili i ke ala o ke kikowaena mea hana / pili i ka lihi mea hana
(9) Holo Parallel: Polokalamu me ke kākoʻo kiʻi i ka wā e holo ana kekahi papahana
(10) Nā mea hoʻohālike: laina pololei/chamfer/arc ala/poʻe waena/poʻe radius/tangentially pili ārc/poʻe kihi
(11) Ke hoʻokokoke ʻana a haʻalele ʻana mai nā kihi: tangential a perpendicular/ma o nā ala arc
(12) Lele o ka papahana: hana hou ʻia ka papa hana maʻamau/hiki i kekahi papahana ke lilo i subroutine
(13) Ka pōʻaiapuni canned: ka wili ʻana, ka paʻi ʻana (me ka ʻole a me ka ʻole o ka hoʻoheheʻe ʻana i ke kiʻi), ka ʻaoʻao ʻehā a me ka lua arc. Peck drilling, reaming, boring, spot facing, spot drilling. Ka wili ʻana i nā milo o loko a me waho. ʻO ka hoʻomaloʻo ʻana o nā ʻili palahalaha a me nā ʻili. ʻO ka hana piha ʻana o nā ʻeke ʻekeʻeke a me nā ʻeke pōʻai, ʻāpana ʻāpana a me nā luna pōʻai. ʻO nā pōʻaiapuni a me ka hoʻopau ʻana no nā ʻauwaʻa pololei a pōʻai. Nā kiko kiko ma nā pōʻai a me nā laina. Kiko helu: QR code. Lei koʻikoʻi, Pocket Contour. ʻO ke awāwa contour no ka milling trochoidal. Ka pōʻaiapuni: kaha kikokiko a i ʻole nā helu ma kahi laina pololei a i ʻole arc.
(14) Hoʻololi hoʻohui: unuhi, hoʻololi, hoʻohālikelike, hoʻonui (axis specific).
(15) Q parameter variable programming: hana makemakika, hana logical, hana parenthesis, waiwai piha, þ mau, negation, integer a decimal, hana helu poai, hana hooponopono kikokikona.
(16) Nā kōkua papahana: calculator. He papa inoa o nā memo hewa a pau i kēia manawa. Hana kōkua pili pili i ka ʻatikala no nā memo hewa. TNCguide: pūnaewele kōkua hoʻohui; hōʻike pololei ka TNC 640 i ka ʻike mai ka manual mea hoʻohana. Kākoʻo kiʻi no ka hoʻolālā pōʻaiapuni. Nā poloka manaʻo a me nā poloka nui ma nā polokalamu NC.
(17) Loaʻa ʻike: hoʻohana pololei i ke kūlana maoli i ka papahana NC.
(18) Nā kiʻi hōʻoia papahana: Hiki ke hana ʻia ka hoʻohālikelike kiʻi o nā hana mīkini ʻoiai ke holo nei kekahi papahana. Nānā kiʻekiʻe/ʻike ʻekolu-dimensional/nānā stereo, a me ka mokulele hoʻoheheʻe ʻia/3-D kiʻi laina. Ka hoʻonui ʻia ʻana.
(19) Kākoʻo kiʻi papahana: ʻOiai inā e holo ana kekahi papahana, hiki ke hōʻike ʻia nā kiʻi (2-D handwriting tracing diagram) o ka māhele polokalamu NC input ma ke ʻano hana hoʻoponopono polokalamu.
(20) Papahana holo kiʻi: hoʻohālikelike kiʻi manawa maoli i ka wā e hoʻokō ana i ka papahana wili. ʻike kiʻekiʻe/nānā ʻekolu/nānā stereo.
(21) Ka manawa hana: E helu i ka manawa hana ma ke ʻano hana "ho'āʻo". Hōʻike i ka manawa machining i kēia manawa ma ke ʻano hana "Program Run".
(22) E hoʻi i ka contour: hōʻike i ka manawa hana i kēia manawa ma ke ʻano hana "polokalamu holo". Hoʻopau ka papahana, haʻalele a hoʻi i ka contour.
(23) Hoʻoponopono kikoʻī: he pākaukau no ka mālama ʻana i kahi kiko i hoʻonohonoho ʻia.
(24) Pākaukau kumu: nā papa kumu nui, hoʻohana ʻia e mālama i ke kumu pili o ka mea hana.
(25) 3-D Mīkini: Manaʻo Motion o High Quality Smooth Jerk
(26) Ka manawa hana poloka: 0.5 ms
(27) Hoʻonā hoʻokomo a me ka pae hōʻike: 0.1 μm
(28) Ana pōʻaiapuni: probe calibration. Ka uku lima a 'akomi paha o ka misalignment mea hana. E hoʻonohonoho i nā helu hoʻonohonoho ma ka lima a i ʻole. Hiki ke ana 'akomi 'ia ka mea hana a me ka mea hana.
(29) Hoʻopaʻi hewa: hewa laina a me ka hewa axis nonlinear, backlash, hoʻohuli i ke kihi ʻoi o ka neʻe pōʻai, hoʻohuli hewa, hoʻonui wela. static friction, sliding friction.
(30) ʻIkepili ʻikepili: RS-232-C/V.24, a hiki i 115 kbit/s. E hoʻohana i ka polokalamu HEIDENHAIN TNCremo a i ʻole TNCremoPlus no ka hoʻohana mamao ʻana i ka TNC ma o kēia kikowaena data. 2 x Gigabit Ethernet 1000BASE-T interface. 5 x USB awa (1 mua USB 2.0 awa, 4 USB 3.0 awa).
(31) ʻIke: ʻO nā mea hana diagnostic ponoʻī no ka hoʻoponopono wikiwiki a maʻalahi.
(32) Heluhelu CAD: hōʻike i nā faila CAD maʻamau.
Pākuʻi nui
'ikamu | Unite | ʻĀpana | |
Papa hana | Anawaena papa hana | mm | Φ700 |
ʻO ka haʻawe kaupae kiʻekiʻe | kg | 500 | |
ʻO ka hoʻouka kū pololei kiʻekiʻe | kg | 300 | |
T-slot | mm | 8×14 | |
Laulā hana | Ka mamao ma waena o ke alo hope o ka spindle a me ka alo hope papa hana (Max) | mm | 600 |
Ka mamao ma waena o ke alo hope o ka spindle a me ka alo hope papa hana (Min) | mm | 150 | |
X axis | mm | 700 | |
Y axis | mm | 550 | |
Z axis | mm | 450 | |
B axis | ° | -35~+110 | |
C axis | ° | 360 | |
Spindle | Taper | BT40 | BT40 |
Ka wikiwiki i helu ʻia | rpm | 2000 | |
Max. ka māmā holo | rpm | 15000 | |
Puka puka S1/S6 | ʻO Nm | 72/88 | |
ʻO ka mana kaʻa kaʻa spindle S1/S6 | KW | 15/18.5 | |
Axis | X axis Ka māmā holo wikiwiki | m/min | 36 |
Y axis Ka māmā holo wikiwiki | m/min | 36 | |
Z axis Ka māmā holo wikiwiki | m/min | 36 | |
B axis Max. ka māmā holo | rpm | 80 | |
C axis Max. ka māmā holo | rpm | 80 | |
X/Y/Z mana kaʻa kaʻa | Kw | 3.6/3.6/2 | |
B/C axis motor mana | Kw | 13.3 / 3.7 | |
B/C axis helu torque | ʻO Nm | 2540/700 | |
Mea paahana | ʻAno |
| ʻAno diski |
ʻano koho mea hana |
| Koho ʻaoʻao pili ʻelua | |
Ka hiki | T | 30 | |
Max. lōʻihi mea hana | mm | 300 | |
Max. kaumaha mea hana | kg | 8 | |
Max. ʻokiʻoki disiki anawaena (Full Tool) | mm | φ80 | |
ʻO ke anawaena ʻokiʻoki kiʻekiʻe loa (Mea hana hakahaka pili) | mm | φ150 | |
Ka pololei | Nā pae hoʻokō |
| GB/T20957.4 (ISO10791-4) |
Ka pololei o ke kūlana (X/Y/Z) | mm | 0.008/0.008/0.008 | |
Pololei hoʻonoho (B/C) |
| 7″/7″ | |
Hoʻonohonoho hou ʻia ka pololei | X-axis/Y-axis/Z-axis | mm | 0.006/0.006/0.006 |
B-axis/C-axis |
| 5″/5″ | |
Kaumaha | kg | 8000 | |
Ka hiki | KVA | 45 |
Papa inoa hoʻonohonoho maʻamau
ʻAʻole. | Inoa |
1 | ʻO nā mea nui (me ka moena, ke kolamu, ka pā paheʻe, ka noho paheʻe, ke poʻo) |
2 | X, Y, Z ʻōnaehana hānai ʻekolu-axis |
3 | BC630 |
4 | Milo uila BT40 |
5 | Pūnaehana hoʻokele uila (me ke keʻena uila, module lako mana, module servo, PLC, panel hana, hōʻikeʻike, ʻāpana paʻa lima, ka ea keena uila, etc.) |
6 | ʻO ka unahi paʻi: HEIDENHAIN |
7 | Pūnaehana hydraulic |
8 | Pūnaehana pneumatic |
9 | Pūnaehana lubrication kikowaena |
10 | Pūnaehana lubrication aila-ea |
11 | Mea lawe puʻupuʻu, pahu wai, ʻohi puʻupuʻu: RAL7021 ʻeleʻele hina |
12 | Mea hoʻoluʻu wai |
13 | Mea hana ana mea hana: HEIDENHAIN TS460 |
14 | Mea hana hoʻonohonoho mea hana: Renishaw NC4 |
15 | Elima-axis precision calibration: HEIDENHAIN KKH |
16 | Kiaʻi kaʻaahi |
17 | Mea hana mīkini uhi pale pale holoʻokoʻa |
18 | Ma muli o hoʻokahi wahi o ka hoʻohana ʻana i ka polokalamu HPMILL post-processing, e hoʻopaʻa i ka helu kino o ke kamepiula |
19 | Spindle thermal elongation uku hana |